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Technical Notes

   
HS-95 Sensor Head

 

AESI Service Department Customer Support -- Tech Note: L013
 
Applies to: Amada Pulsar, Altair and Apelio Laser Machines with HS-95 Sensor Head.
Last updated: October 29, 1996.


Catalog

HS-95 Sensor Head Parameters

HS-95 Wire Break Alarm Sensitivity Adjustment Procedure

HS-95 Parts List

HS-95 Sensor Calibration Procedure

 

HS-95 Sensor Head Parameters

PARAM
VALUE
PARAM
VALUE
PARAM
VALUE
PARAM
VALUE
 
09960.6 1 15504 1 15533 10000 15542 0
15003.0 0 15505.5 0 15534 metric 1500mm 15543 0
15005.6 0 15510 300 15534 inch 590inch 15550 45
15006.1 1 15511 20000 15535 200 15551 30
15008.1 1 15512 500 15536 2200 15552 45
15008.2 1 15520 0 15537 10000 15553 2000
15008.3 1 15521 0 15538 100 15554 500
15500.0 3000 15530 0 15539 0 1240 299999
15502.0 0 15531 -550 15540 160    
15503.0 15 15532 1210 15541 0    

 
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HS-95 Wire Break Alarm Sensitivity Adjustment Procedure

HS-95 Wire Break Alarm: More than likely a sensitivity adjustment, or the wire is really broken. 

1.
 Open up HS95 box and locate the main circuit board.
2.
 Measure the voltage between test point 5 & test point 6 (ground).
3.
 Disconnect the HS3 cable.
4.
 Turn the Brake Level (VR 8 ) CCW until the "CABLE" led on the front of the box goes off.
5.
 Measure the voltage between test point 5 & test point 6 (ground) V1.
6.
 Connect the HS3 Cable.
7.
 Turn the Brake Level (VR 8 ) CW until the "CABLE" led on the front of the box goes on.
8.
 Measure the voltage between test point 5 & test point 6 (ground) Again V2.
9.
 Calculate the average voltage (V1+V2) /2 = V3.
10.
 Adjust the Brake Level (VR 8 ) until test points 5 & 6 = the voltage calculated in step 9 (V3).
11.
 Test for proper operation.
 

 
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HS-95 PARTS LIST
PART # DRAWING # DESCRIPTION
71360090 7972439 HS-95 Sensor Head
71360106 7972440 Controller Box
71360122 658322501 HS1 Cable
71360123 658322502 HS2 Cable
71360124 658322503 HS3 Cable
71360125 658322504 HS4 Cable
71360089 1664644 HS-95 Nozzle 2mm
71360142 1664645 HS-95 Nozzle 3mm
 
 
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HS-95 SENSOR CALIBRATION

Using a sheet of 0.060" cold roll set the material in the Clamps, against the X and Y Locator Pins. In MANUAL Mode, move the Cutting Head over the Material. In EDIT Mode and on the PROGRAM Text Screen, call up Program O8001. This is done by Keying in 8001 and pressing the O SRH Soft Key. This is the Program for Sensor Calibration.

To run the HS-95 in inch, PARAMETER # 15534 needs to be set to 590.

Go to MEMORY Mode. Press the Z SENSOR CANCEL Button so the light is off, to enable the sensor. In manual mode move the head down to about one inch from the material. Press the START Button on the Control. The head will slowly move down until the Nozzle touches the Material and then will move up to 0.2mm above the material. The program will stop. At this point adjust the ORIGIN pot on the HS-95 box for 8.9v. Press the START BUTTON to continue the program. The head will now move to 2.98mm above the material. Adjust the GAIN pot to -8.9v. Press the START BUTTON again to continue the program. The head will move to 1.5mm above the material. Adjust the LINEAR pot to 0.0v. Run the program one more time to confirm the settings.

After the initial setup, the HS-95 calibration procedure only needs to run if the cable, sensor or box are changed.

 

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